FINAL SORTING JOBCARD

add(); $jobcard_date_opened_label->add(); $jobcard_date_opened->add(); $product_id_label->add(); $product_id->add(); $checked_by_quality_control_label->add(); $checked_by_quality_control->add(); $checked_by_production_label->add(); $checked_by_production->add(); $batch_no_label->add(); $batch_no->add(); ?>

EQUIPMENT CHECKLIST

query("final_sorting_equipment_check_list", "SELECT * FROM final_sorting_equipment_check_list WHERE final_sorting_id = '" . $final_sorting_record_id . "' ORDER BY record_id, equipment_id ASC"); if ($equipment_check_res->num_rows > 0) { while ($equipment_check = $equipment_check_res->fetch_assoc()) { // check if equipment is already checked $show = 0; ?> query("equipment_list", "SELECT * FROM equipment_list WHERE 1 ORDER BY record_id ASC"); while ($equipment = $equipment_res->fetch_assoc()) { $show = 1; // check if equipment is already checked ?> "> []" value="Equipment appears clean and free from damage">

EQUIPMENT	QUESTION	ANSWER	DATE	USER
get_equipment($equipment_check["equipment_id"]); ?>				get_username($equipment_check["user_id"]); ?>
	Equipment appears clean and free from damage
[]" value="No signs of excessive wear, rust, or corrosion">	No signs of excessive wear, rust, or corrosion
[]" value="All guards, covers, and shields are securely fitted">	All guards, covers, and shields are securely fitted
[]" value="Moving parts operate smoothly without obstruction">	Moving parts operate smoothly without obstruction
[]" value="Power cables and plugs are intact and undamaged">	Power cables and plugs are intact and undamaged

query("final_sorting_food_safety_inspections", "SELECT * FROM final_sorting_food_safety_inspections WHERE final_sorting_jobcard_no = '$final_sorting_record_id' ORDER BY record_id DESC LIMIT 1"); if ($check_res->num_rows > 0) { $check = $check_res->fetch_assoc(); $comment_res = $db->query("final_sorting_food_comments", "SELECT * FROM final_sorting_food_comments WHERE final_sorting_jobcard_no = '$final_sorting_record_id' ORDER BY record_id DESC LIMIT 1"); if ($comment_res->num_rows > 0) { $comment = $comment_res->fetch_assoc(); } else { $comment[] = ""; } } else { $check[] = ""; } ?>

Food Safety Inspections
Food safety Inspection criteria/ points:	Select/ complete:	Comment:
Equipment Clean & sanitized
Colour Sorters Clean?
Areas of visual inspection, is lighting sufficient to detect defects?
Are waste containers available & labelled?
Staff PPE in a good condition?
Air/ dust extraction system operational?
Shell separator & sieves clean?
Air filtration/dust control working properly?
Personal hygiene (hands, gloves, PPE) checked??
Tools sanitized and labelled? ?

Standard Operating procedure:	Sampling of nuts for evaluation
Step 1	Take a random sample of cracked nuts (e.g., 100–200 kernels) per batch or hourly from the cracking output
Step 2	Look for signs of over-cracking, broken pieces, or stuck kernels
Step 3	Count how many are: whole, half, broken, crushed, or with shell fragments
Step 4	% of whole + half kernels vs. total
Step 5	If breakage is high (>10–15%), adjust cracker pressure, roller gap, or shell moisture- consult operations manager
Step 6	For the inspection of the magnets at end of shift- please indicate the number of the magnet, and then if metal was detected

QUALITY CONTROL HISTORY

query("final_sorting_quality_control", "SELECT * FROM final_sorting_quality_control WHERE final_sorting_id = '" . $final_sorting_record_id . "'"); if ($quality_res->num_rows > 0) { while ($quality = $quality_res->fetch_assoc()) { ?>

0%	< 0.5%	< 0.5%	0%	<= 10 - 15%	< 1%	< 1-2%
Mouldy Kernel	Germinated Kernel	Insect-damaged (e.g., stink bug, borer)	Rancid/off-smell kernel	Foreign matter (FM: shell, stone, hair, etc.)	Shell in kernel (adhering)	Un-cracked Nuts (shell in tact)

0%(rework required)	1.5 - 3.5%	18 -24°C	45 - 55 RH	Metal Fragments-Capture on FO library
Crushed/ missing kernel	Moisture %	Env. Temperature	Env. Humidity	Magnet inspection, end of shift	Person Inspecting	signature
					query("users", "SELECT * FROM users WHERE record_id = '" . $quality['person_inspecting'] . "'"); $user = $user_res->fetch_assoc()['username']; ?>

QUALIITY & PROCESS CONTROL TRACK INFORMATION:

add(); $datetime = new label(); $datetime->for("datetime_label"); $datetime->value("Date & time"); $datetime->add(); ?>

for("shift_label"); $shift_label->value("Shift (Day / Night)"); $shift_label->add(); ?>

for("sample_size_label"); $sample_size_label->value("Sample Size (Kg)"); $sample_size_label->add(); ?>

SPECIFICATION / GUIDANCE ON ELEVATION
for("product_samples_point_label"); $product_samples_point_label->value("Product samples point"); $product_samples_point_label->add(); ?>
name("product_samples_point"); $product_samples_point->id("product_samples_point"); $product_samples_point->class("inputs"); $product_samples_point->style("width: 20vw;"); $product_samples_point->fill_from_db("product_sample_point", "record_id", "name"); $product_samples_point->add(); ?>

0% < 0.5% < 0.5% 0% <= 10 - 15% < 1% < 1-2%

Mouldy Kernel Germinated Kernel Insect-damaged (e.g., stink bug, borer) Rancid/off-smell kernel Foreign matter (FM: shell, stone, hair, etc.) Shell in kernel (adhering) Un-cracked Nuts (shell in tact)

0%(rework required) 1.5 - 3.5% 18 -24°C 45 - 55 RH Metal Fragments-Capture on FO library

Crushed/ missing kernel Moisture % Env. Temperature Env. Humidity Magnet inspection, end of shift Person Inspecting

name("person_inspecting"); $person_inspecting->id("person_inspecting"); $person_inspecting->class("inputs"); $person_inspecting->style("margin: 0vw;width: 100%;"); $person_inspecting->fill_from_db("users", "record_id", "username"); $person_inspecting->add(); ?>

0%(rework required)	1.5 - 3.5%	18 -24°C	45 - 55 RH	Metal Fragments-Capture on FO library
Crushed/ missing kernel	Moisture %	Env. Temperature	Env. Humidity	Magnet inspection, end of shift	Person Inspecting
					name("person_inspecting"); $person_inspecting->id("person_inspecting"); $person_inspecting->class("inputs"); $person_inspecting->style("margin: 0vw;width: 100%;"); $person_inspecting->fill_from_db("users", "record_id", "username"); $person_inspecting->add(); ?>

SIGNATURE

GUIDANCE/ SPECIFICATION & DEFINATION

Please consult the maintenance artisan or the operations manager when out of specification
results are recorded in order for the process and equipment to be altered.

PROBLEM	LIKELY CAUSE	CORRECTION
Too many broken kernels	Cracking force too high	Reduce roller pressure or adjust spacing
Shell not cracking open	Shell too dry or cracker not aligned	Adjust moisture (~10–13% ideal) or realign machine
Shell fragments in kernel	Poor shell separation	Check air classifier or vibrating sieve settings
Crushed + discolored kernels	Old nuts or over-dried product	Recheck drying specs, avoid over-dehydration

GOOD CRACK	POOR CRACK
Shell is cleanly split open	Over-cracked: Kernel is crushed, broken, or bruised
Kernel is intact (whole) or minimally damaged	Under-cracked: Shell not fully broken, kernel stuck
Minimal adhering shell or husk on the kernel	Adhering shell pieces: Risk of contamination
No deep gouges, crushing, or bruising on kernel	Multiple fractures in kernel: Reduces grading value

query("final_sorting_batch_summary", "SELECT * FROM final_sorting_batch_summary WHERE final_sorting_jobcard_no = '$final_sorting_record_id'"); if ($summary_res->num_rows > 0) { $summary = $summary_res->fetch_assoc(); } else { $summary['kernal_size_accuracy'] = 0; $summary['reject'] = 0; $summary['broken_kernal'] = 0; $summary['kernal_breakage_rate'] = 0; $summary['shell_fragment_contamination'] = 0; $summary['moisture'] = 0; $summary['visual_defect_rate'] = 0; $summary['whole_kernal_recovery'] = 0; $summary['colour_final_sorting_accuracy'] = 0; $summary['shell_kernal_contamination'] = 0; $summary['whole_kernal'] = 0; $summary['kernal_stuck_shell'] = 0; $summary['halves'] = 0; $summary['chips_broken'] = 0; $summary['actions_taken'] = 0; } ?>

Batch Output Calculation Summary
Kernel size separation accuracy (per grade specification)		Reject / waste
Broken Kernel % (≤ 10% [for whole grade])		Kernal Breakage rate (≤ 10–15%)
Shell fragment contamination (0%)		Moisture (in-shell 1.5–3.0%)
Visual defect rate (per 100g) (< 0.5%)		Whole kernel recovery (≥ 85%)
Colour final_sorting Accuracy		Shell in kernel contamination (0%)
Whole Kernal		Kernel stuck in shell (< 1–2%)
Halves
Chips / broken		Actions taken for NC product:

for("date_jobcard_closed"); $date_jobcard_closed_label->value("Date Jobcard Closed"); $date_jobcard_closed_label->add(); $date_jobcard_closed = new input(); $date_jobcard_closed->type("datetime-local"); $date_jobcard_closed->id("jobcard_closed"); $date_jobcard_closed->name("jobcard_closed"); $date_jobcard_closed->value($final_sorting['date_jobcard_closed']); $date_jobcard_closed->add(); ?>

for("product_supervisor_signature_label"); $product_supervisor_label->value("Product Supervisor"); $product_supervisor_label->add(); $production_supervisor = new select(); $production_supervisor->name("production_supervisor"); $production_supervisor->id("production_supervisor"); $production_supervisor->class("inputs"); $production_supervisor->style("width: 20vw;"); $production_supervisor->fill_from_db("users", "record_id", "username"); $production_supervisor->value_from_db("final_sorting_jobcard", "production_supervisor", "record_id = $final_sorting_record_id"); $production_supervisor->add(); ?>

for("quality_control_signature_label"); $quality_control__label->value("Quality Control"); $quality_control__label->add(); $quality_control_name = new select(); $quality_control_name->name("quality_control"); $quality_control_name->id("quality_control"); $quality_control_name->class("inputs"); $quality_control_name->style("width: 20vw;"); $quality_control_name->fill_from_db("users", "record_id", "username"); $quality_control_name->value_from_db("final_sorting_jobcard", "quality_controll", "record_id = $final_sorting_record_id"); $quality_control_name->add(); ?>